Anchor and anchor nut thereof

ABSTRACT

An anchor includes a rotatable anchor rod an anchor plate and an anchor nut. The screw thread in the anchor nut matches the screw thread of the anchor rod only over part of the screw thread hole. Thus the anchor nut can only be screwed some way further onto the anchor rod, and up to a predetermined torque can be used for rotating the anchor rod during placement of the anchor. As soon as the anchor rod is firmly seated in the drill hole, as a result of the action of adhesive, mortar or expansion or spreading, the anchor rod forms a through-thread in the screw thread hole when the anchor nut is rotated relative to the anchor rod, and consequently the anchor nut can finally be screwed onto the anchor rod until it affixes the anchor plate in its final position to the ground.

The invention relates to an anchor with the features of the introducing part of claim 1 (US 2001/0026746 A). In particular, the invention relates to an anchor whose anchor rod during installation (placement) of the anchor needs to be rotated, as is, for example, the case with anchors embedded in adhesive, with anchors affixed by mortar, or with expansion bolt anchors.

The procedure for placing anchors embedded in adhesive is such that a hole is drilled into the ground in which the anchor is to be placed. Thereafter one or several cartridges containing adhesive are inserted in the drill hole in that they are either pushed into the drill hole by means of a ramrod or in that they are shot in by means of compressed air. As a rule, these cartridges comprise two-component adhesives whose components are stored in the cartridges so as to be spatially separate from each other, for example in concentric plastic capsules. After the at least one cartridge has been inserted into the drill hole, the anchor is pushed into said drill hole and is rotated. Rotation of the anchor, i.e. of the metal rod, preferably a steel rod with a rough surface or with a profiled surface (TOR-steels, screw-threaded rods), can be carried out by means of a drilling machine (support drilling machine or drilling device). In this arrangement the front end of the anchor is designed to destroy the cartridge containing the components of the adhesive, and to mix the two components of the adhesive so that curing of the adhesive commences.

The reaction time, in other words the time it takes for the adhesive to harden or cure, can be set as desired, from a few seconds to several minutes, by the selection of the components and their mixing ratio.

Instead of adhesive material, the cartridges can also comprise mortar, which, after it has hardened, affixes the anchor in the drill hole. Such mortar cartridges are porous (plastic) hoses that are placed in water and are then inserted into the drill hole like the adhesive cartridges.

Furthermore, anchors are known that are affixed in the drill hole in that part of the anchor rod or a part connected to the anchor rod are flared or spread open. For example, this includes slotted-wedge anchors, sliding-wedge anchors or expansion bolt anchors. For spreading open, an expansion body is moved by rotating the anchor rod.

These known anchors are associated with a problem in that in order to rotate the anchor rod (this can be a solid rod or a tube) by the end of said anchor rod, which end projects from the drill hole, activation means need to be applied which subsequently need to be removed as soon as the anchor is firmly seated in the drill hole as a result of the adhesive effect, the mortar or the expansion.

From US 2001/0026746 A an anchor of the type mentioned in the introduction is known. This anchor is associated with a problem in that the section without a screw thread is arranged in the hole in the anchor nut itself, because in this way the moment that is required to fully screw the anchor nut onto the anchor rod cannot be set to the value required, or can be set to the value required only by a change in the anchor nut itself.

A nut whose hole comprises a section with a thread and a section without a thread is known from DE 2474 C.

It is the object of the invention to make the aforesaid easier. According to the invention this object is met by an anchor that comprises the characteristics of claim 1.

Preferred and advantageous embodiments of the invention are object of the subclaims.

Since in the anchor according to the invention the anchor nut that is to be affixed to the anchor anyway is used for rotating the anchor rod for opening the adhesive cartridge or mortar cartridge or for activating (axial adjustment) of the expansion body, considerable simplification is achieved because it is simply sufficient, after the anchor rod has been affixed, to screw the nut further onto the anchor until the anchor plate finally rests against the ground into which the anchor has been placed.

Since in the invention the region of the anchor nut without a screw thread or with a smaller internal screw thread is not situated in the hole of the anchor nut itself, but instead in a ring, by means of selecting the dimensions of the ring, the torque that is required to screw the nut completely onto the anchor rod can be selected independently of the dimensions of the anchor nut itself.

In principle the invention can be implemented in all types of anchors, including rock anchors, in which the anchor rod needs to be rotated in order to be affixed in the drill hole (by means of adhesive, mortar, spreading, expansion or similar).

Further details and features of the invention are provided in the following description of a preferred exemplary embodiment with reference to the drawings.

The following are shown:

FIG. 1 a lateral view of an anchor nut;

FIG. 2 a top view of this;

FIG. 3 the situation during rotation of the anchor or anchor bar; and

FIG. 4 the final position of the anchor with the anchor bar, anchor plate and anchor nut.

From the state of the art it is known per se, during placement of anchors, for example during placement of anchors of the type of anchors that are embedded in adhesive or mortar anchors or expansion bolt anchors, to slide an anchor plate 4 onto the outer end of an anchor rod 3, which end projects above the ground 7 in which the anchor is placed, and subsequently to press this anchor plate 4 against the ground 7 by means of an anchor nut 1.

In the invention, the anchor nut 1 is also used for rotating the anchor rod 3 when it is used, with its front end that is received in the drill hole 5, to open an adhesive cartridge or a mortar cartridge that is arranged in the inner end of the drill hole 5, in order to release the adhesive/mortar and to mix it, or in the case of slotted-wedge anchors, sliding-wedge anchors, expansion bolt anchors and similar anchors in order to adjust an expansion body that is provided so as to be received at the front end, which is received in the borehole, of the anchor rod, in order to in this way cause the expansion movement.

The inventive anchor nut 1, as shown in FIGS. 1 and 2, comprises an approximately hemispherical part 9, which faces the anchor plate 4, and a multi-sided shape 11, for example a square or a hexagonal shape. However, it is not mandatory to provide the hemispherical part 9 of the anchor nut 1.

In the anchor nut 1 a screw thread hole 13 is provided, wherein the screw thread of the screw thread hole 13 corresponds to the external screw thread of the anchor rod 3 only over part of its length. In particular, these screw threads are round screw threads. However, other screw thread types, for example metric screw threads etc., are also imaginable.

The screw thread in the screw thread hole 13 of the anchor nut 1 is not a through-thread; instead, it is a “finished” internal screw thread only in the region of the front of the anchor nut 1, in other words in the region of the hemispherical part 9, which internal screw thread corresponds to the external screw thread on the anchor rod 3. In the rear region 15 of the anchor nut 1, which rear region 15 is opposite part 9 (the front being the hemispherical part), the internal screw thread is not provided or is not finished. In this arrangement, in region 15 either no screw thread has been cut at all, or the screw thread has been partly cut. The region 15 that does not comprise a screw thread, or the region 15 that comprises a partly-cut screw thread only, can be provided in a projection 19 that projects beyond the external surface 17 of the anchor nut 1.

The procedure of using the anchor nut 1 according to the invention can be as follows:

After the drill hole 5 has been drilled in the ground 7, after one or several adhesive cartridges or the mortar cartridges (not shown) have been slid into the drill hole 5, and after the anchor rod 3 has been pushed in, said anchor rod 3 is rotated in order to open the mortar cartridge and to mix the mortar. This applies analogously to opening an adhesive cartridge and to mixing the adhesive, which as a rule is a two-component adhesive. Since due to the special design of the screw thread in it the anchor nut 1 can at first only be screwed along part of its length onto the anchor rod 3 (see FIG. 3), by means of a tool that is applied to the hexagonal region 11 of the anchor nut 1, the anchor rod 3 can be rotated in order to achieve the desired opening of the cartridge and mixing of the adhesive or of the mortar, or adjusting of the expansion body in longitudinal direction of the anchor rod 3.

In this arrangement the design of the screw thread with the two sections in the screw thread hole 13 of the anchor nut 1 can be selected so that the anchor nut 1 is not further screwed onto the anchor rod 3 until a predetermined torque is exceeded. This torque is, for example, selected to be 80 Nm.

As soon as this torque is exceeded, which is the case as soon as the adhesive or the mortar has cured or hardened, or as soon as expansion or spreading has taken place and the anchor rod 3 is firmly held, during continued rotation of the anchor nut 1 the region 15 of the hole 13 in the anchor nut 1, which region does not comprise a screw thread or comprises an unfinished screw thread, is formed so that a screw thread forms, and consequently the anchor nut 1 can be screwed further onto the anchor rod 3 until the anchor plate 4 rests against the ground 7, as shown in FIG. 4. Screwing the anchor nut 1 onto the external screw thread of the anchor rod 3 beyond the position according to FIG. 3 can take place with the tool with which the anchor rod 3 has previously been rotated over the anchor nut 1, in other words without changing the tool.

The invention provides an advantage in that the interior screw thread in the anchor nut is not completely finished. In this arrangement, during installation of the anchor, the end of the anchor rod 3 that projects out of the drill hole 5 comes to rest against the not yet completely produced region 15 of the screw thread in the anchor nut 1 (FIG. 3). After the adhesive or mortar by means of which the anchor rod 3 has been affixed in the drill hole has been cured or hardened, or after completion of expansion or spreading, the anchor rod 3 is also screwed into the non-finished region 15 of the screw thread of the anchor nut 1, wherein in the embodiment shown the projection 19 is deformed, by widening, on the face 17 of the anchor nut 1, which face is opposite the curved part 9. For example, the anchor rod 3 widens the part of the screw thread in the anchor nut 1, which part is smaller in diameter, and independently produces a screw thread in the region 15 that is not yet finished. If in the region 15 of the screw thread hole 13 at first no screw thread is provided, as soon as the anchor nut 1 is screwed (at increased torque) onto the anchor rod 3 that has been affixed in the drill hole so that it is non-rotational, a screw thread is also formed in the region 15, and the anchor nut 1 is screwed right into the position shown in FIG. 4.

Consequently, a complete anchor (rod, plate and nut) can be screwed into an adhesive cartridge (artificial resin cartridge) or mortar cartridge, and mixing of the adhesive (artificial resin) or of the mortar, or rotating of the anchor rod 3 can take place to operate an expansion body over the anchor nut 1 that has been screwed onto the outer end of the anchor rod 3. As a result of curing or hardening of the adhesive/mortar (with adhesive within a few seconds after mixing) or by spreading, the anchor rod 3 is affixed in the drill hole so that the anchor nut 1 then continues to rotate relative to the anchor rod 3, wherein the anchor rod 3 cuts or “finishes” the screw thread in the anchor nut 1, and thereafter the anchor plate 4 is affixed by means of the anchor nut 1. In this way, automatic installation is possible without the need to use different tools in order to rotate the anchor rod 3.

In summary, an exemplary embodiment of the invention can be described as follows:

An anchor comprises an anchor rod 3 which needs to be rotated during placement of the anchor, and further comprises an anchor plate 4 and an anchor nut 1. The screw thread in the anchor nut 1 matches the screw thread of the anchor rod 3 only over part of the screw thread hole 13. Thus the anchor nut 1 can only be screwed some way further onto the anchor rod 3, and up to a predetermined torque can be used for rotating the anchor rod during placement of the anchor. As soon as the anchor rod 3 is firmly seated in the drill hole, as a result of the action of adhesive, mortar or expansion or spreading, the anchor rod 3 forms a through-thread in the screw thread hole 13 when the anchor nut 1 is rotated relative to the anchor rod 3, and consequently the anchor nut 1 can finally be screwed onto the anchor rod 3 until it affixes the anchor plate in its final position to the ground 7. 

1-9. (canceled)
 10. An anchor comprising an anchor rod (3), an anchor plate (4) and an anchor nut (1) with the latter comprising an internal screw-thread hole (13) whose screw thread corresponds to the external screw thread of the anchor rod (3), wherein the internal screw-thread hole (13) in the anchor nut (1) only over part of its length comprises an internal screw thread that corresponds to the external screw thread of the anchor rod (3), and wherein over a region (15) of the length of the screw thread hole (13) in the anchor nut (1) no screw thread is provided or a screw thread is provided that comprises a smaller diameter than in the part in which the internal screw thread corresponds to the external screw thread of the anchor rod (3), characterised in that the region (15) that comprises no screw thread or a smaller internal screw thread is provided in a ring (19) on a face (17) of the anchor nut (1).
 11. The anchor according to claim 10, characterised in that the region (15) which comprises no screw thread or a screw thread with a smaller diameter of the screw thread hole (13) is provided in the anchor nut (1) on its end opposite a spherical part (9) of said anchor nut (1).
 12. The anchor according to claim 10, characterised in that the internal diameter of the thread-free region (15) equals the internal diameter of the screw thread hole (13).
 13. The anchor according to claim 11, characterised in that the internal diameter of the thread-free region (15) equals the internal diameter of the screw thread hole (13).
 14. An anchor nut (1) for use with an anchor according to claim 10 with a drill hole (13) comprising an internal screw thread, wherein in the drill hole (13) the internal screw thread is provided only over part of the length of the drill hole (13), and wherein in the hole (13) there is a thread-free region (15) or a region (15) in which an internal screw thread of a reduced diameter is provided, characterised in that the thread-free region (15) or the region (15) of the screw thread with a smaller diameter is provided in the region of a ring (19) that is set apart from a face (17) of the anchor nut (1).
 15. An anchor nut (1) for use with an anchor according to claim 11 with a drill hole (13) comprising an internal screw thread, wherein in the drill hole (13) the internal screw thread is provided only over part of the length of the drill hole (13), and wherein in the hole (13) there is a thread-free region (15) or a region (15) in which an internal screw thread of a reduced diameter is provided, characterised in that the thread-free region (15) or the region (15) of the screw thread with a smaller diameter is provided in the region of a ring (19) that is set apart from a face (17) of the anchor nut (1).
 16. An anchor nut (1) for use with an anchor according to claim 12 with a drill hole (13) comprising an internal screw thread, wherein in the drill hole (13) the internal screw thread is provided only over part of the length of the drill hole (13), and wherein in the hole (13) there is a thread-free region (15) or a region (15) in which an internal screw thread of a reduced diameter is provided, characterised in that the thread-free region (15) or the region (15) of the screw thread with a smaller diameter is provided in the region of a ring (19) that is set apart from a face (17) of the anchor nut (1).
 17. An anchor nut (1) for use with an anchor according to claim 13 with a drill hole (13) comprising an internal screw thread, wherein in the drill hole (13) the internal screw thread is provided only over part of the length of the drill hole (13), and wherein in the hole (13) there is a thread-free region (15) or a region (15) in which an internal screw thread of a reduced diameter is provided, characterised in that the thread-free region (15) or the region (15) of the screw thread with a smaller diameter is provided in the region of a ring (19) that is set apart from a face (17) of the anchor nut (1).
 18. The anchor nut according to claim 14, characterised in that the ring (19) is provided on the face (17) of the anchor nut (1), which face (17) is opposite an approximately hemispherical part (9) of the anchor nut (1).
 19. The anchor nut according to claim 15, characterised in that the ring (19) is provided on the face (17) of the anchor nut (1), which face (17) is opposite an approximately hemispherical part (9) of the anchor nut (1).
 20. The anchor nut according to claim 16, characterised in that the ring (19) is provided on the face (17) of the anchor nut (1), which face (17) is opposite an approximately hemispherical part (9) of the anchor nut (1).
 21. The anchor nut according to claim 17, characterised in that the ring (19) is provided on the face (17) of the anchor nut (1), which face (17) is opposite an approximately hemispherical part (9) of the anchor nut (1). 